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Hi all,

Last week, I flew a cross country from Texas to Colorado in my ELSA RV-12 with a 912 ULS and it performed perfectly. It was parked on the ground for a week in Colorado and on the trip home, I noticed a change in the RPM during runup. When I switched mag B off, my rpm drop was 160ish rpm which is 40 to 50 rpm more than usual and a little rougher than usual. Since it was well within spec, we carried on with the flight and all seemed well until I tried climbing to 9500 ft. It was only then that I noticed that the engine was a bit down on power. Other than that, it was a smooth flight home and I figured I would sort it out this week during the 300 hr Rotax inspection. I still had the original Rotax plugs in so I decided to change those even though I only use 100LL around 25% of the time and always with Decalin. During the inspection, I replaced the Rotax plugs with NGK and as usual the front plugs were sootier than the back. I usually run 93 octane mogas but have recently been flying more long cross countries with 100LL so they did look slightly “leadier”.  I did a leakdown compression test and all cylinders were essentially 80/80 as usual. I weighed the floats which were fine and I removed and cleaned the idle jets while the carbs were off. After buttoning everything back up, I did a runup and found I still had the 50 rpm difference in drop. Having read every thread I could on this site concerning changes in mag drop, I decided to reseat the plug caps that mag A controls so I cut 3/8” off the plug wires on 1&2 top and 3&4 bottom, put a dab of dielectric on the wire, and screwed the caps back on. After running up the engine, there was no improvement. I read somewhere that you should repeat the runup with 50% choke and see if there is a change in the behavior of the problem. If there is, the problem is more than likely the carbs. Well… I tried it 4 times and in 3 out of 4, there was no improvement. Clear as mud. Tomorrow, I was thinking of checking the wiring in the connections to the ignition modules but would love some suggestions as to what I should try next. 

Thanks,

Mark Misage

  • Re: Mag drop

    by » 17 hours ago


    It will be interesting to hear what the experts say on this.

    I  suggest that such a small change, within Rotax specifications, while disquieting, is really nothing to worry about.😈


  • Re: Mag drop

    by » 15 hours ago


    The down on power can easily be prop pitch at 9500'. The 50 rpm drop is within spec and can change over time and under different things like cold vs hot weather or other changes you may have done to the engine. Have you done a recent carb sync up around 3300 - 3500 rpm?


    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: Mag drop

    by » 15 hours ago


    Thanks Sean and Roger!

    My mag drops had always been 100 or 110 rpm so this surprised me. I will synch the carbs tomorrow but I checked them 50 hours ago and they were good. I have a suspicion that somehow, this anomaly was caused by leaded fuel, high altitude, and low temperatures, both ambient and CHT.

    Mark


  • Re: Mag drop

    by » 6 hours ago


    Pretty amazing that you got 300 hours  on the spark plugs. With the change to NGK and having a different mag check result is not surprising and should be expected.


  • Re: Mag drop

    by » 4 hours ago


    On NGK's I only go 100 hours. Their cheap enough to make sure you always have a good plug firing plug. 


    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


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