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Question: just looking for opinions as to how viable is it to operate a 912ULS on single ignition for about an hour's flight to ferry to the repair shop to troubleshoot/service the bad mag?

long story: Flight designs CT2k with 1200h on the flydat, 1015h flight time, with soft start modules installed. flawless operation to date.
Fuselage was trailered to shop to replace sprag clutch, also put in soft start timing flywheel. that service completed, returned to base and wings re-assembled, restarted no problem, balanced carbs, stable EGT, smooth running, but excessive mag drop on right mag check (5-600rpm drop, from 4000rpm check). EGT on #2 cylinder drops on bad mag, and very rough running.

Checked carb bowls, no debris. Checked spark plug connectors, replaced #2 bottom boot as it was rather loose (<<7lb pull). Still rough running on R mag.

Reversed CDI connectors (red/blue, Green/white) Still obtained mag drop, but on the LEFT mag and still on the #2 cylinder.

This tells me the problem is before the CDI units, maybe trigger coil connectors, possibly due to the fact we were in the vicinity when doing the sprag clutch work. The CT is a very tight installation, and unless there is some way to trouble shoot without taking the engine off, this is a problem to once again trailer the fuselage to the shop. Is it OK to fly with the single mag? Engine runs smooth, and EGT is stable on both mags, or on the single good mag.
  • Re: Mag RPM drop, and operating on a single mag.

    by » 11 years ago


    Not the best of conditions to fly, but it could fly back to the shop.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: Mag RPM drop, and operating on a single mag.

    by » 11 years ago


    another lesson learned......
    School of hard knocks this trouble shooting process ....... must say I have learned a lot!!! lesson of the day is one change at a time. Plus, not all problems are directly related to the latest wrench bending intrusion. that really threw me off. Sent my ignition modules off after demonstrating by pin swaps that the stators and trigger coils were OK. CDI were tested OK> so back to the drawing board. I re checked my notes for trouble shooting and realized that when trouble started, I checked the plugs and noticed that the #2 plug boot was very loose, so I changed that boot out. Unfortunately, at the same time, I decided to replace the plug as well, just to make sure. The problem remained! how can that be? Turns out that the plug that I pulled out of my spares as replacement was a bad plug. The original plug that I had was OK, but the boot was the problem. swapped one problem for another. feeling pretty sheepish, :blush: but the entire process introduced me to the electrical system with a new appreciation. less mystery, far greater appreciation. Time to get back to flying again!

  • Re: Mag RPM drop, and operating on a single mag.

    by » 11 years ago


    Hi, glad you found your problem!! I have found there is a steep learning curve when working on your own engine. The main thing is you found your trouble and have your engine running right again, good job.


    another lesson learned......
    School of hard knocks this trouble shooting process ....... must say I have learned a lot!!! lesson of the day is one change at a time. Plus, not all problems are directly related to the latest wrench bending intrusion. that really threw me off. Sent my ignition modules off after demonstrating by pin swaps that the stators and trigger coils were OK. CDI were tested OK> so back to the drawing board. I re checked my notes for trouble shooting and realized that when trouble started, I checked the plugs and noticed that the #2 plug boot was very loose, so I changed that boot out. Unfortunately, at the same time, I decided to replace the plug as well, just to make sure. The problem remained! how can that be? Turns out that the plug that I pulled out of my spares as replacement was a bad plug. The original plug that I had was OK, but the boot was the problem. swapped one problem for another. feeling pretty sheepish, :blush: but the entire process introduced me to the electrical system with a new appreciation. less mystery, far greater appreciation. Time to get back to flying again!

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