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I have a Zenith 701 with a Rotex 912 ULS.   The engine sputters on takeoff at about 500 ft.  When I reduce the throttle, the sputter stops and it flies great.  The problem does not happen all the time, but occasionally it happens on takeoff.  I flew for 5 hours with several takeoffs doing pattern work with no problems, then suddenly on a takeoff the engine sputters.  Any ideas on what is going on are appreciated.

  • Re: sputter on take off

    by » one year ago


    I would inspect the float bowls for debris, I have had similar symptoms in the past where some debris in the carb was getting sucked into the main jet under maximum load. I would also check the fuel filter, float bowl vent lines and make sure that the fuel level is correct in the bowls.

    It is also worth checking for split carb mounts and bad ignition leads and caps. I take it the fuel pressure is good when you have the problem?


  • Re: sputter on take off

    by » one year ago


    Thanks, yes, I checked the bowls but didn't check the vent lines.   I have had the carbs rebuilt and the problem went away for a few hours then came back.  Yes, fuel pressure is good.  A mechanic also told me to check the slides in the carbs, as they get stuck.  I have not checked this, but know that there are several points, as you mentioned that I need to check and go back over.  I appreciate the suggestions. 


  • Re: sputter on take off

    by » one year ago


    I would suggest you study the following VAF Thread....  https://vansairforce.net/community/showthread.php?t=194385&highlight=vapor+lock 


  • Re: sputter on take off

    by » one year ago


    Thank you, James.

    I read the thread and found several points I will look at as I continue exploring the sputtering on takeoff, e.g., such as fuel blend and mixture. First I am going to look at the slides in the carburetors.  A Rotex mechanic told me slide sticking might be the issue as well as the fuel mix, in that excess air or too rich a mixture might be the problem.   

     


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