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Recently my 915 has started to occasionally cutout during the take off roll or initial climb for less than 1 second. It only happens a single time, and usually on the first flight of the day, and the engine immediately recovers and continues flying great for the rest of the day no matter how many take offs, landings, engine starts/stops, etc. I did have it happen one time later in the day after adding fuel, but that is the only time I've had it happen outside the first take off. 

Clearly this is concerning as any engine cut no matter how brief is scary, especially during take off. Does anyone have a clue as to what could cause this or how I could investigate? There are no lane lights, and I've looking through the Garmin logs and I don't see any faults in the data parameters Garmin collects. The fuel pressure is solid the entire time, as is manifold pressure. There are no lane lights or engine errors showing on the G3x.

My initial thought was a small bit of water somewhere in the fuel line since it tends to only happen on the first flight of the day. I always sump my tanks and I'm not finding any water during my checks, but maybe a little bit is collecting somewhere the sump is missing? But more recently with this happening after a fuel and lunch stop the water theory doesn't make sense. Many other planes had been using the fuel pump at the airport that day so I think it is unlikely I would have picked up any contaminated fuel from the pump, and the gas burned great for the rest of the tank. 

Would the Rotax ECUs be able to provide more information if I went to a shop and had them pull the logs? I'm really stuck at how to troubleshoot this issue. 

  • Re: Engine very briefly cutting out during takeoff

    by » 3 weeks ago


    Did you happen to notice the fuel pressure?


  • Re: Engine very briefly cutting out during takeoff

    by » 3 weeks ago


    The fuel pressure was good the entire time, I have the Garmin logs showing the fuel pressure values. 


  • Re: Engine very briefly cutting out during takeoff

    by » 3 weeks ago


    Rob,

    Does your aircraft have a vapor bypass line in the fuel system as recommended by Rotax? This is a fuel line between the supply and return lines that has a restrictor (typically a carb jet). You can easily test if you have one.  With the engine off, run the fuel pump up to full pressure then shut it down and watch the pressure. If there is a bypass line the pressure will fall to zero in a few seconds, if not, the pressure will linger for minutes or longer.

    This bypass line connects after the pump on the supply side and after the fuel pressure regulator on the return line. A small amount of fuel is always running through it, essentially bypassing the engine.  Ideally this would be in a high section of the fuel line where air would accumulate. The idea here is that if you somehow ingest air into the fuel lines, it will get pumped out across this bypass line instead of having to be pushed through the injectors. There are several ways to get air in the system, and it will not necessarily show up as low pressure since a small amount of air would compress to the surrounding fuel pressure. The most important reason for this line is if you run a tank dry and suck air. In that case you want the air pumped out quickly once you switch tanks. However, I can visualize how a smaller air leak before the pump might pull some air into the system and cause the engine to hesitate.  Air is less dense than fuel, so you can have an air leak on the supply side that won't leak fuel. Just a thought...

    From the installation manual:

    BYPASS LINE
    To allow venting of the fuel system and better fuel pump engagement after a potential inclusion
    of air, there could be installed a restricted bypass line between the inlet (pressure
    side of the fuel pump module) and the return line. In this bypass line a restricted orifice
    should be installed so that there is an ideal balance between short venting time and minimum
    fuel flow rate. The positioning and dimensioning of the orifice is up to the aircraft
    manufacturer.
    If no bypass line is installed, the pressure release in the fuel lines is very slow. This should
    be noted accordingly in the manuals of the aircraft manufacturer (fuel lines are possibly
    under full operating pressure even after engine stop).

     


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