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Rotax 912ULS, 800hrs, built 2005

The plane has been flying perfectly for 12-ish hours since last 100hrs.maintenance.

One week ago, pulled it out to fly.... and it will not start. Not a cough, not a splutter, just nothing.

The battery is new and fully charged, and the engine cranks normally. Compressions are good. Fuel pressure is good, carbs are clean.

Given the multiple redundancies in the ignition system, I can not understand why it will not give at least a cough on one cylinder! So, plugs out, all are damp with fuel as one would expect after a failed start, but correctly gapped and good colour, all look the same.

To me, the obvious likely fault: Checked for short-circuit in the mag switch and wiring, etc. - no defects found.

So cranked the engine with plugs out (in case of accidental start!!!) to check for sparks. No spark on any cylinder.

Checked for correct grounding of all ignition parts to engine and airframe: no defects.

I cannot think of any one faulty component could cause such a problem : there is redundancy built in to everything! and I am reluctant to accept that several elements could have failed simultaneously when it was perfect last week and nothing has been done to affect it since.

Does anyone have any useful insight?

  • Re: Help! My ignition is dead!

    by » 2 weeks ago


    Sounds like a wiring issue so double check all including connections.


  • Re: Help! My ignition is dead!

    by » 2 weeks ago


    Change ignitions moduls and i think it runs again


  • Re: Help! My ignition is dead!

    by » 2 weeks ago


    I'm with Sam (above) - Your L&R ignition switch  is either faulty or your wires are grounded.😈


  • Re: Help! My ignition is dead!

    by » 2 weeks ago


    Thank you for the answers above... but I have eliminated the mag switches and wiring as a cause, and why would two....not one.... ignition units fail simultaneously for no apparent cause, when both worled perfectly last week? We have not had an EMP event recently!


  • Re: Help! My ignition is dead!

    by » 2 weeks ago


    I had the same symptoms and it turned out that both ignition modules were faulty. They haven't both failed simultaneously and they will keep a running engine going but they just won't start it. The trigger pulse detection circuit fails in a way where it needs a higher amplitude pulse to fire the ignition. The pulse amplitude during cranking is relatively low and uses a different signal path to engage the correct ignition timing during the start phase. Once the speed increases and the amplitude rises and the timing changes to the running phase.

    You can probably prove the modules by either: swapping one with a known good module or cooling the top module with an ice pack and then starting the engine. Once the engine is running I think that a mag check will work fine since it is no longer using the start phase timing circuit.

    If your modules are proven to be faulty then you have 3 options: replace with new Rotax units, replace with Ignitech units or send them to Carmo Electronics for repair.


    Thank you said by: Alasdair Stewart

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