fbpx

 

Dear Forum

I have some issues with the fuel pressure on my Rotax 912UL installation. 
During flight, the fuel pressure varies between 0.1 and 0.35 bar (1.5 - 5 psi).
The pressure varies in cycles of around 5 minutes, meaning 5 minutes at 0.35 bars, and then dropping to 0.1 bar. To bring it back up, the electrical pump is needed, usually the pressure does not recover by itself after 5 seconds.
Occasionally, the pressure drops below 0.1 bar. Without the electrical Pump, the pressure then stays at around 0.05 bar and after 10 seconds, the engine looses power.  Power recovers immediately, when the electrical  pump is added. However, I want the system to be redundant and to work without the electrical Pump.

The following steps were already taken:

- Installation of fuel return line to tank
- Wrapped all fuel lines in firesleeve
- Reduced return line orifice size to 0.325 mm instead of the default 0.35 mm
- Replaced mechanical fuelpump
- Full carburetor inspection and overhaul
- Checked Tank vents - they are free.

Description of installation:

- The installation has a dynon fuel flow sender before the manifold which splits the fuel lines to the carburetors. 
- The carburetor vents are routed into the airbox

Are there any suggestions on what to look out for?

  • Re: 912 UL Low Fuel Pressure and Power Loss

    by » Yesterday


    Dan,

    Is this a new build that has had this problem from the start, or is this a new problem that started after some flight hours?  


  • Re: 912 UL Low Fuel Pressure and Power Loss

    by » Yesterday


    Hi Jeff

    It's a new build. 

     


  • Re: 912 UL Low Fuel Pressure and Power Loss

    by » Yesterday


    Hi Dan

    i would ask what type of airbox are you using.  The vents must go to atmospheric air, not low or high pressure.  As a test simply pull the vents out of the airbox to check that.  If this is a low wing you for sure must have a fuel pump, aux pump, near the fuel supply.  

    The mechanical fuel pump must be no older than 5 years, the diaphragm may not be reliable past that.  

    Cheers


  • Re: 912 UL Low Fuel Pressure and Power Loss

    by » 20 hours ago


    Hi RW,

    "The vents must go to atmospheric air, not low or high pressure." 

    I stand to be corrected -the carby float bowl vents should go to /terminate in the same air pressure as the carburettor inlet air ie carby float bowl and inlet air pressure should be the same.

    If I am correct, you should have  included  in your statement above - relative to carburettor inlet pressure not "atmospheric"  persay😈


  • Re: 912 UL Low Fuel Pressure and Power Loss

    by » 20 hours ago


    Hi Dan,

    I have a similar problem in my Sonex.

    I get occasional drops in Cruise, boost pump off, fuel pressure (boost pump is on for anticipated high engine power or low flight conditions)

    I have never had any engine hesitation/power loss symptoms - my Dynon tells me I have low pressure, check the fuel pressure gauge and it is indeed low.

    If I have sufficient altitude, I ignore the warning and pressure slowly returns. If low, I turn on my boost pump for an immediate pressure recovery.

    I  have applied similar "fixes" as you have -

     - I now have all fuel supply lines, in cowling, well insulated and a heat shield on my gascolator.

    -  After reading about similar problems in RV 12's,  I installed their solution, a higher pressure/flow rate boost pump.

    - Reinstalled the original #35 fuel return line restrictor jet.

    - One point you have not mentioned - under cowl temperatur - I have got mine down, from 25C above ambient, to 10C above ambient. To do this,  I incrementally increased the size of the exit air vent.

    All of the above have reduced the incidence of low fuel pressure  - can now do several flights without a low warning.

    In my case , I think the problem may be an overly complex fuel supply system ( three tanks/fuel selector & very compact boost pump/bypass all in a small space = restriction) causing occasional low pressure.😈


You do not have permissions to reply to this topic.