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Hi All

Not sure if anyone can help me here, but I thought I would see.. I am about to start my engine this coming weekend and we are just doing some final testing of the fuel system.

Yesterday, we ran some fuel through the system - from the tanks through the engine, then into a fuel container (instead of back to the wings). We connected some temporary clear hose to the outlet just after the regulator (where the fuel would normally begin the return to the tanks).

As it was clear hose, we could see into the hose - at all times with the fuel pumps operating, there was a constant stream of what looked like air bubbles in the flow. There are no leaks in all the fuel connections (aluminium and stainless steel lines throughout).

We tested a few points in the system to make sure there were no points of entry for air.

Question - is this normal? Has anyone see this?

One possibility we though of is that the fuel is coming from the rail at 45psi, then exiting the regulator (which is at ambient pressure), so there may be a rapid expansion of gases/vapor at this point? Or the regulator may be creating the stream of air in the return line somehow. We concluded that this is probably normal, but just thought I would check to see if anyone has made the same observation or may know what's happening.

Thanks,
Ian
  • Re: Air in Fuel Return Line

    by » 8 years ago


    Hi Ian,
    Yes, I am sure you are seeing fuel vapour as a result of the rapid pressure drop after the fuel pressure regulator. Rotech Research have some videos of this on this site under “Builder Video Series”. Here are links to two of videos that talk about this and is also referred on several of the other vids.
    http://www.rotax-owner.com/en/videos-topmenu/builder/415-bs-750-2
    http://www.rotax-owner.com/en/videos-topmenu/builder/425-750-4
    Hope this helps to put you more at ease.
    Cheers,
    Joe

  • Re: Air in Fuel Return Line

    by » 8 years ago


    Thanks Joe... exactly what I was looking for.
    Regards,
    Ian

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