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I have a 200 hour 912 . Flew to a remote air field a about an hour away plane flew great.. decided to head home rub up was great mag drop normal.  As soon as I left runway engine started to shake terrible I was able to turn back to runway and as I got closer plus throttle back and engine smoothed out.   I am able to recreate on the ground by running up to 5000rpm and after approx 10 - 20 seconds engine will drop about 1000 rpm and shake terrible.  I tried switching to either mag and absolutely no difference.  I tried turning fuel pumps on and switching to my reserve tank and fuel transfer pump still no change in engine shake.  I pulled the choke and it would change sounds but shaking bad enough that it was hard to tell if it was better but at least it changed.  I have tried checking carb diaphrams main jet is clear no debris in float bowl and floats are good. Fuel flow is great using electric boost pump and pressure never dropped when engine was shaking.  I tested resistances on trigger coils and changed plugs which were all on the lean side but all very similar in color.  Has k and n filters.  Slides are free.  I am at a loss as to what to check out do next.  I have not tried new fuel but flew into aurora on a diluted version of that fuel(I have an aux tank so I filled it and pumped to wing tanks them flew them filled the tanks again when I left) anyone have any ideas? 

  • Re: 912 run rough on climb or heavy load

    by » 5 hours ago


    I have a 912ULS in a RV-12. It has an electric fuel pump that runs 100% along with the engine pump. I have experienced the exact thing in hot weather when using winter blend fuel. The cause is vapor lock. I can force it to happen by turning off the electric pump. Bringing the rpm back to 5000 will usually get the engine running smooth. I can maintain altitude at 4350 so can still climb at 5000. It doesn’t happen often, when it does I am usually expecting it due to the conditions, fuel / temperature. 


    Walt

    my blog; waltsrv12.com


  • Re: 912 run rough on climb or heavy load

    by » 4 hours ago


    The things that add to the possibility of vapor lock. High fuel temperature, hot cowl area, lower fuel pressure, high altitude, winter blend fuel with a lower boiling temperature. 
    Things that reduce the possibility of vapor lock, summer blend fuel with a higher boiling temperature, lower altitude, lower cowl temperature, (don’t sit idling or with a tail wind), have a fuel system with a return orifice, higher fuel pressure ( higher pressure increases the temperature fuel boils). 


    Walt

    my blog; waltsrv12.com


  • Re: 912 run rough on climb or heavy load

    by » 3 hours ago


    In my Australian experience with fuel vaporisation, it only happens on the ground, high ambient temperature (35C+)  after flight and short time between shutdown & restart (hot engine, has boiled fuel in under cowl fuel lines).

    Hot start will require boost pump on, for extender period, before attempting start. Initial indication will be low pressure, often followed by pressure fluctuations/pulsing. Allow system time to purge vapour through return line. Do not attempt to start engine before pressure remains constant.

    Do not increase throttle while attempting to start.

    Extend run up time and be prepared for loss of power, during take-off role, when throttle wide open.

    Once the vapour has cleared the engine should run normally - changes in rpm will have no effect.

    I don't think that most of Australia has winter fuel.😈

     

     


  • Re: 912 run rough on climb or heavy load

    by » 3 hours ago


    Dave's engine symptoms sound more like an air leak in the fuel/carburettor/inlet manifold😈 


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