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I have reciently purchased a 500 hr sportcruiser with Sensenich 3 blade ground adjustable prop. The static WOT would reach 4900 rpm max. As Rotax suggest 5200 rpm I reduced the pitch and now get a takeoff rpm of 5100 - 5200 but there now is a noticable vibration between 3000 - 4500 RPM reducing the higher the revs until it is bearly noticable above 5000 (On decent the vibration is much less noticable). Prior to the pitch change the engine was smooth across all revs. I have rechecked all blades for pitch and track and all is good. I also noted prior to the pitch change the oil ran cold 70deg C and pressure was around 40psi.(OAT mid 30C) Now oil temp is right in the green 90 - 100 deg C and pressure at 45 - 50 psi. WOT in flight gets 5600. I put this down to the engine not working as hard and running leaner, plugs indicate that as well. Could this vibration be in the gear box as the load is less now the pitch is finer. Is it indicating a pending dog problem.

Also the Rotax mechanic at our field strongly suggests replacing the floats at 500hrs but i cannot see any reference from rotax suggesting this, only testing their weight. is it a normal practice to replace floats every 500 hrs?
  • Re: Vibration after pitch change

    by » 7 years ago


    Hi Matt,

    500 hrs. and how old is the plane?
    When was the last time maybe some of these things listed were done?

    Items to check:
    The vibration can possibly come from the gearbox and may need to be re-shimmed, out of sync carbs (try a syncing them up around 3300-3500 rpm), one carb being open at a different point from the other at that throttle position, the prop needs to be dynamically balanced, rubber engine mounts getting hard or soft past the 5 years rubber change schedule.


    No need to just replace the floats if there is no problem. When you do an inspection just examine them for flaking and weigh them. 7 grams max for the pair. If they are okay leave them alone.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: Vibration after pitch change

    by » 7 years ago


    Thanks Roger. its a 2009 build and had the rubbers last done in 2014. The prop was fitted and last balanced in 2011. The vibration is not noticable under heavy load at takeoff but in cruse at those rev ranges and in the circuit it is felt through the airframe where it wasn't prior to the pitch change. Also when turning the prop by hand as the compression resistance builds there is a sound i would associate with friction, hard to explain but it is more apparent when the engine is hot. Is there any outward signs like end float etc to indicate the shims may need replacing.

  • Re: Vibration after pitch change

    by » 7 years ago


    I would go back to the prop; the Sensenich, like many new props, has scimitar blades so even 1 degree difference in pitch at the outer stations will cause the tips to be out of track.
    Do not use the pins for setting the pitch! they only get you close; use a digital protractor or the laser pointer method.
    Then dynamically balance the prop/spinner assembly.

  • Re: Vibration after pitch change

    by » 7 years ago


    I agree 100% with what Rob says.

    The Sensenich prop pins are okay for a ballpark, but are terrible for the finish pitch.
    I usually consider anything worse than .1 degree to be bad between blades. Even with a bubble level you can get to .1 degree in accuracy.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


  • Re: Vibration after pitch change

    by » 7 years ago


    Thanks for the help. I did set the pitch with the pins and then a bubble protractor as per the sensenich manual. I have since then re checked and note one blade is about .75 deg out.. I will track down a digital pitch tool and try again. Will let you know how it goes but am away for a couple of weeks. I found the bubble protractor was not easy to set level with any accuracy.

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