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I am required by Australian law to have a means of preventing my aircraft from unauthorised use. The usual means now include a throttle lock, ignition switch with key and door locks. At my flying club we also tried a wheel clamp, but that is heavy, difficult to stow and a real nuisance.

So my question - how best to disable the engine without creating a new safety hazard in flight? A master switch with a key (contactor actuation) to disable the master contactor seems to be about the only way I can think of doing it and maintain the simple and elegant way Rotax has designed the electrical system. Even if the key switch failed in flight, I think the engine should keep running and the aircraft systems as well. With the contactor disabled I don't think it is possible to start the engine.

Of course it would be possible to dream up an arrangement of relays and a conventional ignition switch that does the same task as the Lane A, B, start and master switch functions but that generates a raft of new failure points and failure modes and is unlikely to be reliable.
  • Re: Key Switch?

    by » 8 years ago


    A Key switch could enable the Start Power Relay and one more click enables the starter solenoid.
    After starting, the key will be returned to the OFF position to disable the Start Power function.

    There is no additional point of failure added to this arrangement.
    You could not Start the engine without the key,
    but you could remove the key and put it in your pocket and continue to fly indefinitely as long as the Lane switches remain enabled.
    I would highly recommend keeping the key in the Start-Switch during the flight in the rare event that an in-flight restart was required. B)

    If the Master Switch was a conventional Double-Pole Toggle-Switch with both poles wired in parallel,
    The reliability of the panel would be greater than using a Key Switch for the Master function.
    The Master/Battery switches should Not kill the ignition. A Master Switch failure will kill the instruments.
    Once running, only the Lane Switches should stop the engine.

    Bill Hertzel
    Rotax 912is
    North Ridgeville, OH, USA
    Clicking the "Thank You" is Always Appreciated by Everyone.


  • Re: Key Switch?

    by » 8 years ago


    Hi Geoff,
    Do the regulations permit a "Prop Lock" as a means to satisfy the unauthorised use?
    This would be the simplest solution right?
    Ian

  • Re: Key Switch?

    by » 8 years ago


    Hi Ian, I've never seen a prop lock....Is it possible to make one that won't damage the engine, cowl, prop or starter and can be stowed in the aircraft?

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