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Have a 915iS in a Sling.  Had a sudden rough running engine issue about 1 hour into a cross country flight, Lane A solid light.  Landed, checked a bunch of things, no smoking gun, problem didn't re-appear on restart or anytime afterwards, so I'm chasing an electrical gremlin.

Download of BUDS data revealed very strange values for both EGT1 and EGT2 - sometimes flatline, sometimes bouncing around.  EGT 3&4 looked normal, and EGT 2 worse than EGT 1 until they both became noise.  Given the probes for EGT 1 and EGT 2 are on separate sides of the engine and go into separate dual input "packs", I'm thinking it's possibly somewhere upstream in the wiring where they might converge.  I can't locate a wiring diagram for the 915is that is detailed enough to show things like what pins on what connectors these would be on the fusebox and ECU.

I can upload BUDS data if needed.

Anyone point me to a diagram, or have some input on things to check?

  • Re: Strange readings on EGT 1 and 2

    by » 2 days ago


    Did you notice anything unusual in the EGT indications on the G3X? When you had the solid Lane A light, did you bring up the FADEC Info on the G3X? That should have given you a general diagnosis.


  • Re: Strange readings on EGT 1 and 2

    by » 2 days ago


    Mike wrote:

    Did you notice anything unusual in the EGT indications on the G3X? When you had the solid Lane A light, did you bring up the FADEC Info on the G3X? That should have given you a general diagnosis.

    Hi Mike - I didn't capture the exact errors on the G3X FADEC screen before I shut down.  Lots of piloting going on as I had lost engine power and was focused on getting down.  I do recall it there was a EGT error though.

    I'm trying to attach a couple of graphs that show the decay of the data on EGT 2 and 1 - can't seem to make it happen.  Will post a link if I can ...

    44856_2_snapshot 1 1.bmp (You do not have access to download this file.)
    44856_2_snapshot 2.bmp (You do not have access to download this file.)

  • Re: Strange readings on EGT 1 and 2

    by » 11 hours ago


    BUDS data would certainly not hurt to look at. 


  • Re: Strange readings on EGT 1 and 2

    by » 10 hours ago


    Charles,

    The Buds data would help, but even though these are fancy electronic engines it still often comes down to fuel and spark.

    Looking at your EGT graphs, I think this indicates misfires on those two cylinders. This is also supported by what you experienced with the rough running. The chances of injectors failing on both cylinders are slim and there are no injector components shared by both cylinders. So that leads us to "spark". The logical thing to do is look at components that are shared by cylinders 1 & 2, and that points us to either Coil 1 or Coil 2. Coil 1 provides spark to cylinders 1 & 2 bottom plugs, and coil 2 provides spark to the top plugs of those same cylinders. 

    I would start by testing coils 1 & 2 with an ohm meter as per the MMH. Also, check the primary side connectors for a secure fit. I don't remember when the new style primary side connectors went into production, but the earlier Faston style connectors had issues with vibrating themselves loose and would cause misfires.


  • Re: Strange readings on EGT 1 and 2

    by » 9 hours ago


    Jeff Blakeslee wrote:

    Charles,

    The Buds data would help, but even though these are fancy electronic engines it still often comes down to fuel and spark.

    Looking at your EGT graphs, I think this indicates misfires on those two cylinders. This is also supported by what you experienced with the rough running. The chances of injectors failing on both cylinders are slim and there are no injector components shared by both cylinders. So that leads us to "spark". The logical thing to do is look at components that are shared by cylinders 1 & 2, and that points us to either Coil 1 or Coil 2. Coil 1 provides spark to cylinders 1 & 2 bottom plugs, and coil 2 provides spark to the top plugs of those same cylinders. 

    I would start by testing coils 1 & 2 with an ohm meter as per the MMH. Also, check the primary side connectors for a secure fit. I don't remember when the new style primary side connectors went into production, but the earlier Faston style connectors had issues with vibrating themselves loose and would cause misfires.

    Thanks Mike.  I've attached the BUDS data if anyone can see something in there that's helpful - the issue occurred in the last 90 minutes of data.  I have checked the Faston connectors for secure fit.  I did have to replace the coil that serves Cyl 3 recently, but that was reproducible - Lane B always ran rough.  This situation hasn't re-occurred and was on both cyl 1 and 2 according to the BUDS data.  Given the error showed up on Lane A, does that implicate a specific coil?

    44869_2_225207_Logs_9134162_2026-03-09_13-24-05.zip (You do not have access to download this file.)

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