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Has anyone else observed how tiny prop pitch adjustments make a major difference in engine performance? I’m running a Sensenich 3-blade ground adjustable in front of a 912 UL.

I’ve developed a protocol for pitching the prop which utilizes a digital level accurate to 0.05 degrees and a spring clamp to hold it in place on the prop. (Would be happy to write up and share if there is interest.) After setting pitch angles and torquing the bolts I measure the pitch of each blade three times to confirm.

The data:

Pitch (hub = 0°) WOT Oil temp (°F) OAT (°F) knots in 500fpm climb

10.7..................5500..........242................80................30-35

10.4................>5700..........194................76................35-40


My next trick is to up the pitch to 10.55 degrees, but I was just wondering if my observations are consistent with those of others. I now find it difficult to believe that one could nail the perfect pitch using the prop pitch pins alone. I am also really impressed by how such small change in pitch angle causes such dramatic results.

Thanks for your comments.
  • Re: Engine performance REALLY sensitive to prop pitch angle

    by » 6 years ago


    Hi Adam,
    I did a big research project years ago with 14 different props with 4 identical planes and all flying side by side at take off and cruise. Bottom line set the pitch to get 5600-5650 WOT in level flight at your average altitude and that will be good. This will give you a good balance for climb, cruise, fuel economy and engine temps. If you have a need for better climb over cruise like being really heavy, high DA's, short fields or something like floats then flatten the pitch a tad more to see a higher rpm during climb.
    .25 - .33 degree in prop pitch usually doesn't equate to a 200 rpm change so some of that 200 rpm change may have easily come from you and or atmospheric change between flights.

    You are correct that prop pitch pins from Sensenich are not good to fine tune a prop. They are okay to get in a ballpark, but the prop needs that fine tune to be spot on. Sensenich was one of the big prop contributors to my research project. Even they said fine tuning by hand was necessary.

    Roger Lee
    LSRM-A & Rotax Instructor & Rotax IRC
    Tucson, AZ Ryan Airfield (KRYN)
    520-349-7056 Cell


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