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I have installed an old Rotax 914 on my plane. Everything works as expected but it takes 30 seconds or more for the turbo to spool up. You can follow how it spools up on the MAP, starts at 32" and slowly slowly climbs to just under 40". Reaching 40" takes more than a minute, you any takeoff will be without full turbo.
I've checked everything. Compression is fine. TCU closes the waste gate and the cable is spring-loaded with 1 or 2 mm. TCU Seems to follow the throttle fine. The waste gate moves freely, I don't think it gets stuck. No leaks can be found on the pressure side after the turbo.
Ive adjusted the prop so full turbo gives a 5700RPM.
When taking off with my huge turbo-lag, the RPM will be 5300 or so.
My thoughts what could be wrong are
a) Could it be that the exhaust mufflers are leaking too much? Its an old engine, and there are some play in the intersections between the bent pipes and the part that joins all four.
b) Could the turbine wheel got stuck? I feel resistance when I try to spin it with fingers, but I can turn it. If I try to spin it, it stops immediately or after 1/8 rev. If so, can I lube it?
Any thoughts?
  • Re: Turbo on 914 takes very long time to reach full boost

    by » 3 years ago


    The Turbo has its own dedicated Oil Pump.  The Turbo is Generously lubricated.
    It sounds like the Turbo may be "Coked".  (Like the Carbon used in making Steel!)
    Unless the Turbo is allowed to cool properly before shutting down the engine, the Oil in the Turbo will be severely overheated and turn to "Coke"; Essentially the oil is burned gumming up the bearing. (Sleeve, Not Ball.)
    The Turbo's Shaft should turn so freely that it actually will wobble within the bearing giving the impression that the bearing is badly worn out.
    This extremely loose fit is normal.


    Bill Hertzel
    Rotax 912is
    North Ridgeville, OH, USA
    Clicking the "Thank You" is Always Appreciated by Everyone.


  • Re: Turbo on 914 takes very long time to reach full boost

    by » 3 years ago


    Bill is correct.  Most likely the turbo is full of carbon from hot engine shutdowns or incorrect oils.  (petroleum only oils for example) If you are reaching 40 inch HG at WOT then the waste gate must be fully closing.  the problem lies with your centre section full of carbon.  (coke is the term used in turbos) There is no approved way to repair the centre section from Rotax.  

    If this is an experimental aircraft and you live near a large city you might consider a turbo specialist for trucks.  Given that this is from an aircraft however there is no guarantee they will help you.  No parts are available from Rotax for the centre section so your kind of on your own with that one.  There is no magic fix for this type of failure.  

     

    Good luck and cheers.


  • Re: Turbo on 914 takes very long time to reach full boost

    by » 3 years ago


    Check the left hand throttle spring is pulling the throttle arm all the way to 115%.

    Hook up to your lap top and make sure the TPS is reading correct positions.

    Turbo waste gate won’t fully shut if it does not recognise full throttle.

    l had to bend my spring a bit to give it more tension.


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